Single Source for Payoff ● Descaling ● Wire Drawing ● Straightening & Cutting

 

Payoff Equipment - Turn Tables

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Straighten & Cut
Wire Drawing
Descaling
Payoff

 

Benefits:
bulletEconomical, general purpose payoff for wire and rod

 

Features:

bulletHeavy-duty tapered roller bearings
bulletAdjustable hand brake for tension control

 

Specifications:
 
 
  NPT-4 NPT-6  
Max Coil Weight 4000 lb 6000 lb  
Base 24" x 24" 24" x 24"  
Height 6.750" 7.250"  
Center Adapter 18" x 18" 22" x 22"  
Top Plate 30" 40"  
Other Top Plates 40", 50" (Optional) 50", 60", 72" (Optional)  
Snag Ring Optional Optional  
30" Elevated Base Optional Optional  
Adjustable Center Adapter Optional Optional  

 

Payoff Equipment - Vertical Payoffs

Benefits:
bulletLow inertia flyer arm minimizes coil inertia drag effect on the production machine feed rolls
bulletNo electrical or pneumatic power required

 

Features:

bulletAdjustable height exit wire guide matches wire line height to production machine
bulletAdjustable vertical arm and flyer arm accomodate a wide range of coil heights
bulletFloor leveling feet permit level operation on uneven floors

 

Specifications:
 
 
  4VPS16    
Max Coil Weight 6600 lb    
Max Wire Size .188"    
Base 37.125" x 58.625"    
Height 100"    
Coil Inside Diameter 20"-28"    
Coil Outside Diater 28"-39"    

 

 

Payoff Equipment - Flippers

 

Benefits:
bulletOffers continuous operation of production machine by allowing a second coil to be loaded and end welded to the first coil while the line is running.
bullet"Z" configuration minimizes floor space

 

Features:

bulletAdjustable paddle height for consistent coil payoff
bulletAdjustable lower arm provides correct tension for different coil diameters
bulletLocking pin prevents unwanted flipper rotation

 

Specifications:
 
 
  SF-4000/ZF-4000 SF-6000/ZF-6000  
Max Coil Weight 4000 lb 6000 lb  
Wire Line Height 60" 60"  
Coil Arm Length 84" 120"  
Turning Radius 61" 90"  

 

 

Payoff Equipment - Powered Turn Tables

 

Benefits:
bulletPowered turn table minimizes coil inertia drag effects on the production machine feed rolls

 

Features:

bulletAutomatic speed control matches payoff speed to the production machine
bulletStorage arms help loosen wraps in tightly wound coils
bulletSnag switch detects tangles in the coil and shut down the payoff and production machine
bulletAC variable speed drive for reliable, low maintenance operation

 

Specifications:
 

 
  ACPT-2500 ACPT-4500 ACPT-6000
Max Coil Weight 2500 lb 4500 lb 6000 lb
Wire Range .062"-.375" .250"-.625" .250"-.625"
Maximum Speed 60 rpm 60 rpm 60 rpm
Base 36" x 75" 48" x 75" 48" x 75"
Height 16" 29" 29"

 

 

Payoff Equipment - Prefeeder Uncoilers

 

Benefits:
bulletPower driven feed rolls and pre-straightener allow one-man operation of payoff and production machine with minimal downtime between coils

 

Features:

bulletRotating mandrel supports the coil and permits the wire to uncoil freely
bulletCoil separating rollers split off the head-end of the coil and guide it into the feed rolls
bulletPneumatically engaged, power driven feed rolls feed the material to the production machine
bulletTwo roll pre-straightener straightens the head-end of the stock as it is advanced to the production machine
bulletSnag switch shuts down the production line in the event of a snag in the coil

 

Specifications:
 
 
  PF4000-08 PF6000-08 PF6000-12
Coil Weight Capacity 4000 lb 6000 lb 6000 lb
Minimum Rod Size .625" .625" .625"
Maximum Rod Size (60k psi tensile) 1.125" 1.125" 2.000"
Maximum Rod Size (100k psi tensile) 1.000" 1.000" .750"
Maximum Rod Size (120k psi tensile) 1.000" 1.000" .750"
Feed Roll Diameter 8" 8" 12"
Feed Roll Height 50" 50" 60"
Feed Roll Force 1300 lb 1300 lb 4200 lb
Pre-Feed Speed 29 fpm 29 fpm 23 fpm
Max. Speed (Free Wheeling) 100 fpm 100 fpm 100 fpm
Elevated Heigth Optional Optional Optional
Rotating Base Optional Optional Optional
Chop Saw Optional Optional Optional
Additional Straightener Optional Optional Optional

 

© 2004 Rockford Manufacturing Group Inc.  Fastener Engineers Lewis Machine.  All Rights Reserved.